Paper feed roller

ABSTRACT

To provide a paper feed roller which hardly causes deterioration in the frictional coefficient due to paper powder accumulation and an accompanying paper conveyance failure, and can keep excellent paper feeding for a longer period. 
     A paper feed roller  1  including a roller main body  2  made of a rubber composition which contains EPDM, IR, and BR or SBR as rubber components, where the mass ratio R 1  of the three kinds of rubber components expressed by the following equation (1): 
         R   1   =M   EPDM /( M   IR   +M   x )  (1)
 
     (in the equation, M EPDM  represents the parts by mass of EPDM, M IR  represents the parts by mass of IR, and M x  represents the parts by mass of BR or SBR)
 
is not less than 25/75 and not more than 75/25.

CROSS REFERENCE

The present application is a 37 C.F.R. §1.53 (b) divisional of, and claims priority to, U.S. application Ser. No. 12/955,647, filed Nov. 29, 2010. Priority is also claimed to Japanese Application No. 2009-273653 filed on Dec. 1, 2009 and Japanese Application No. 2009-273654 filed on Dec. 1, 2009. The entire contents of each of these applications is hereby incorporated by reference.

TECHNICAL FIELD

The present invention relates to a paper feed roller to be used for paper feeding in static copying machines and various printers, etc.

BACKGROUND ART

For example, in paper feed mechanisms of electro-static copying machines, laser printers, plain paper facsimile machines, ink-jet printers, and automatic teller machines (ATM), etc., various paper feed rollers are installed. The paper feed roller rotates while being in contact with paper (including a plastic film, etc., the same applies to the following description) to convey the paper by friction. For example, feed rollers, conveyance rollers, platen rollers, and ejection rollers, etc., are available as the paper feed rollers.

As the paper feed rollers, conventionally, rollers made of various rubbers such as natural rubber (NR), urethane rubber, ethylene propylene diene rubber (EPDM), polynorbornene rubber, silicone rubber, and polyethylene chloride rubber are generally used.

However, paper powder produced from paper easily adheres to the outer peripheral surface of the paper feed roller, and when the paper feed roller is repeatedly brought into contact with paper, paper powder is accumulated on the outer peripheral surface and deteriorates the frictional coefficient of the paper feed roller with respect to paper, and may cause a conveyance failure comparatively early.

In particular, when paper with a high ash content is used, the paper powder is easily produced, so that paper powder accumulation and a paper conveyance failure are easily caused.

In order to improve the durability and the anti-heat aging performance, etc., of the paper feed roller, combined use of ethylene-α-olefin-based copolymer rubber such as EPM and EPDM and diene-based rubber (for example, refer to Patent Documents 1 to 3, etc.) and combined use of ozone-proof rubber such as EPDM and isoprene rubber as rubber components of the paper feed roller (for example, refer to Patent Document 4, etc.) have been examined.

However, based on the inventor's examination, conventional combined uses of rubber could not form a paper feed roller which hardly caused a paper conveyance failure when it was repeatedly brought into contact with paper.

PRIOR ART DOCUMENT

-   Patent Document 1: Japanese Unexamined Patent Publication No.     2007-131806 -   Patent Document 2: Japanese Unexamined Patent Publication No.     2007-131808 -   Patent Document 3: Japanese Unexamined Patent Publication No.     2007-154178 -   Patent Document 4: Japanese Examined Patent Publication No. 3947809

SUMMARY OF THE INVENTION

An object of the present invention is to provide a paper feed roller which hardly causes deterioration in the frictional coefficient due to paper powder accumulation and an accompanying paper conveyance failure, and can keep excellent paper feeding for a longer period.

According to the inventor's examination, a major component of the paper powder is a filler contained in paper, and adhesion of the paper powder is caused by the effect of organic components (classified in fatty series and aromatic series) contained in paper. Therefore, the inventor examined the combination of rubber components for forming the paper feed roller. Specifically, the inventor examined reduction of paper powder adhesion by reducing adhesion of the organic components to the roller surface by adjusting the solubility parameters (kcal^(1/2)/cm^(3/2)) of the surface of the paper feed roller with respect to various organic components of fatty series and aromatic series contained in paper by combining a plurality of rubber components.

As a result, the inventor found that when three kinds of ethylene propylene diene rubber (EPDM), isoprene rubber (IR), and either butadiene rubber (BR) or styrene butadiene rubber (SBR) were used in combination as rubber components and the mass ratio of the three rubber components was set within a predetermined range, as clearly shown by the results of Examples and Comparative examples described later, a paper feed roller which hardly caused deterioration in the frictional coefficient due to paper powder accumulation when the paper feed roller was repeatedly brought into contact with paper and an accompanying conveyance failure, and could keep excellent paper feeding for a longer period could be provided.

Specifically, the present invention provides a paper feed roller made of a rubber composition, and the rubber composition contains, as rubber components, ethylene propylene diene rubber (EPDM), isoprene rubber (IR), and either butadiene rubber (BR) or styrene butadiene rubber (SBR), and the mass ratio R₁ of the three rubber components expressed by the equation (1):

R ₁ =M _(EPDM)/(M _(IR) +M _(x))  (1)

(in the equation, M_(EPDM) represents the parts by mass of EPDM, M_(IR) represents the parts by mass of IR, and M_(X) represents the parts by mass of BR or SBR) is not less than 25/75 and not more than 75/25.

In order to provide a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure and can keep excellent paper feeding for a longer period, the rubber composition to be used as a material of the paper feed roller of the present invention preferably contains isoprene rubber (IR) and butadiene rubber (BR) or styrene butadiene rubber (SBR) the parts by mass of which satisfy the following equation (2):

M _(IR) >M _(x)  (2)

(in the equation, M_(IR) represents the parts by mass of IR, and M_(X) represents the parts by mass of BR or SBR).

When butadiene rubber (BR) is used, the equations (1) and (2) can be expressed as:

R ₁ =M _(EPDM)/(M _(IR) +M _(BR))  (1)′

M _(IR) >M _(BR)  (2)′

(M_(BR) represents the parts by mass of BR) and when styrene butadiene rubber (SBR) is used, the equations can be expressed as:

R ₁ =M _(EPDM)/(M _(IR) +M _(SBR))  (1)″

M _(IR) >M _(SBR)  (2)″

(M_(SBR) represents parts by mass of SBR).

In order to provide a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure and can keep excellent paper feeding for a longer period, the rubber composition is preferably cross-linked by a peroxide cross-linking agent.

The present invention can provide a paper feed roller which hardly causes deterioration in the frictional coefficient due to paper powder accumulation and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view showing an example of an embodiment of a paper feed roller of the present invention.

EMBODIMENTS OF THE INVENTION Configuration Example 1 of Rubber Composition

A rubber composition to be used as a material of the paper feed roller of the present invention uses, as rubber components, a combination of three kinds of EPDM, IR, and BR, and the mass ratio R₁ of the three kinds of rubber components expressed by the following equation (1)′:

R ₁ =M _(EPDM)/(M _(IR) +M _(BR))  (1)′

(in the equation, M_(EPDM) represents the parts by mass of EPDM, M_(IR) represents the parts by mass of IR, and M_(BR) represents the parts by mass of BR) is set to be not less than 25/75 and not more than 75/25.

Accordingly, a paper feed roller which hardly causes deterioration in the frictional coefficient due to paper powder accumulation when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period can be provided.

In the present invention, the mass ratio R₁ of the three kinds of rubber components is limited to the above-described range for the following reason.

That is, if the mass ratio R₁ is less than the above range and EPDM is less, weather resistance of the paper feed roller is deteriorated, and the paper feed roller may be cracked or broken with long-term use. Further, the wear resistance is also deteriorated, so that when the paper feed roller is repeatedly brought into contact with paper, the paper feed roller is easily worn, and this wear deteriorates the frictional coefficient and easily causes a paper conveyance failure.

On the other hand, if the mass ratio R₁ is over the above range, IR and BR are relatively less, so that the effect of the combined use of the three kinds of rubber components to make it hard to cause deterioration in the frictional coefficient due to paper powder accumulation caused by repeated contact of the paper feed roller with paper and an accompanying conveyance failure cannot be obtained.

The mass ratio R₁ of the three kinds of rubber components is preferably not more than 65/35 in the above range in order to prevent the above-described problems from occurring and keep excellent paper feeding for a long period.

The parts by mass of IR and BR of the three kinds of rubber components preferably satisfy the following equation (2)′:

M _(IR) >M _(BR)  (2)′

(in the equation, M_(IR) represents the parts by mass of IR, and M_(BR) represents the parts by mass of BR).

Accordingly, as clearly shown by the results of Examples and Comparative examples described later, a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period, can be provided.

The mass ratio R₂ of IR and BR expressed by the following equation (3)′:

R ₂ =M _(IR) /M _(BR)  (3)′

(in the equation, M_(IR) represents the parts by mass of IR, and M_(BR) represents the parts by mass of BR). is preferably not more than 3.0.

As EPDM of the three kinds of rubber components, various copolymers obtained by copolymerizing ethylene, propylene, and diene are usable. As diene, ethylidene norbornene (ENB), dicyclopentadiene (DCPD), etc., are used.

As EPDM, either so-called oil-extended EPDM extended with extender oil or non-oil-extended EPDM not extended with extender oil can be used. In order to improve workability when preparing a rubber composition by blending and kneading an additive agent such as a cross-linking agent to the three kinds of rubber components or molding the rubber composition into a roller shape, oil-extended EPDM is preferably used.

As ENB-based oil-extended EPDM using ENB as diene, for example, one or two or more kinds of Esprene (registered trademark) 670F (rubber component:extender oil=100:100 (mass ratio)) and 671F (rubber component:extender oil=100:70 (mass ratio)) made by Sumitomo Chemical Co., Ltd., and Mitsui EPT 3042E (rubber component:extender oil=100:120 (mass ratio)) made by Mitsui Chemicals Inc., are used.

As DCPD-based oil-extended EPDM using DCPD as diene, for example, Esprene 400 (rubber component:extender oil=100:100 (mass ratio)) made by Sumitomo Chemical Co., Ltd., etc., are used.

As EPDM, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

When oil-extended EPDM is used as EPDM, the M_(EPDM) in the equation (1) represents the parts by mass of the rubber component (EPDM) in the oil-extended EPDM.

As IR, various polymers having polyisoprene structures are usable.

As the IR, for example, Nipol (registered trademark) IR2200 and IR2200L made by ZEON CORPORATION, etc., are used.

As IR, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

As BR, various polymers having polybutadiene structures are usable.

As the BR, for example, JSR BR01, JSR T700, JSR BR51, JSR BR730 made by JSR Corporation, etc., are used.

As BR, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

In the rubber composition, a cross-linking agent for cross-linking the rubber components is contained.

As the cross-linking agent, a normal sulfur-vulcanization (using a combination of sulfur or a sulfur-containing compound and a vulcanization accelerator and a vulcanization acceleration aid) cross-linking agent may be used, and more preferably, a peroxide cross-linking agent is preferably used.

Accordingly, as clearly shown by the results of Examples and Comparative examples described later, a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period, can be provided.

As the peroxide cross-linking agent, for example, one kind or two or more kinds of benzoyl peroxide,

-   1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, -   2,5-dimethyl-2,5-di(benzoylperoxy)hexane, -   di(tert-butylperoxy)diisopropylbenzene, -   1,4-bis[(tert-butyl)peroxyisopropyl]benzene, -   di(tert-butylperoxy)benzoate, tert-butyl peroxybenzoate, -   dicumylperoxide, tert-butylcumylperoxide, -   2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, -   ditert-butylperoxide, and -   2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexene, etc., are used.

In the rubber composition, a stiffener/filler such as carbon black or various additive agents such as a processing aid such as oil or a plasticizer may be properly selected and contained.

Configuration Example 2 of Rubber Composition

The rubber composition to be used as a material of the paper feed roller of the present invention uses, as rubber components, three kinds of rubber components of EPDM, IR, and SBR in combination, and the mass ratio R₁ of the three kinds of rubber components expressed by the following equation (1)″:

R ₁ =M _(EPDM)/(M _(IR) +M _(SBR))  (1)″

(in the equation, M_(EPDM) represents the parts by mass of EPDM, M_(IR) represents the parts by mass of IR, and M_(SBR) represents the parts by mass of SBR) is set to be not less than 25/75 and not more than 75/25.

Accordingly, a paper feed roller which hardly causes deterioration in the frictional coefficient due to paper powder accumulation when it is repeatedly brought into contact with paper and hardly causes an accompanying conveyance failure, and can keep excellent paper feeding for a longer period, can be provided.

In the present invention, the mass ratio R₁ of the three kinds of rubber components is limited to the above range for the following reason.

Specifically, when the mass ratio R₁ is less than the above range and EPDM is less, the weather resistance of the paper feed roller is deteriorated, and during long-term use, the paper feed roller is easily cracked and broken. The wear resistance is also deteriorated, so that when the paper feed roller is repeatedly brought into contact with paper, the paper feed roller is easily worn, and the frictional coefficient is deteriorated by the wear and a paper conveyance failure easily occurs.

On the other hand, when the mass ratio R₁ is over the above range, IR and SBR are relatively less, so that the effect of the combined use of the three kinds of rubber components to make it hard to cause deterioration in the frictional coefficient due to paper powder accumulation caused by repeated contact of the paper feed roller with paper and an accompanying conveyance failure cannot be obtained.

The mass ratio R₁ of the three kinds of rubber components is preferably not less than 45/55 in the above range in order to prevent the problems described above from occurring and keep excellent paper feeding for a longer period.

The parts by mass of IR and SBR of the three kinds of rubber components preferably satisfy the following equation (2)″:

M _(IR) >M _(SBR)  (2)″

(in the equation, M_(IR) represents the parts by mass of IR, and M_(SBR) represents the parts by mass of SBR). Accordingly, as clearly shown by the results of Examples and Comparative examples described later, a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period, can be provided.

The mass ratio R₂ of IR and SBR expressed by the following equation (3)″:

R ₂ =M _(IR) /M _(BR)  (3)″

(in the equation, M_(IR) represents the parts by mass of IR, and M_(SBR) represents the parts by mass of SBR) is preferably not more than 3.0.

As EPDM of the three kinds of rubber components, various copolymers obtained by copolymerizing ethylene, propylene, and diene are usable. As diene, ethylidene norbornene (ENB), dicyclopentadiene (DCPD), etc., are used.

As EPDM, either so-called oil-extended EPDM extended with extender oil or non-oil-extended EPDM not extended with extender oil can be used. In order to improve workability when preparing a rubber composition by blending and kneading an additive agent such as a cross-linking agent to the three kinds of rubber components and molding the rubber composition into a roller shape, oil-extended EPDM is preferably used.

As ENB-based oil-extended EPDM using ENB as diene, for example, one or two or more kinds of Esprene (registered trademark) 670F (rubber component:extender oil=100:100 (mass ratio)) and 671F (rubber component:extender oil=100:70 (mass ratio)) made by Sumitomo Chemical Co., Ltd., and Mitsui EPT 3042E (rubber component:extender oil=100:120 (mass ratio)) made by Mitsui Chemicals Inc., are used.

As DCPD-based oil-extended EPDM using DCPD as diene, for example, Esprene 400 (rubber component:extender oil=100:100 (mass ratio)) made by Sumitomo Chemical Co., Ltd., etc., are used.

As EPDM, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

When oil-extended EPDM is used as EPDM, the M_(EPDM) in the equation (1) represents the parts by mass of the rubber components (EPDM) in the oil-extended EPDM.

As IR, various polymers having polyisoprene structures are usable.

As the IR, for example, Nipol (registered trademark) IR2200 and IR2200L made by ZEON CORPORATION, etc., are available.

As IR, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

As SBR, various copolymers obtained by copolymerizing styrene and butadiene according to emulsion polymerization, solution polymerization, etc., are usable. As SBR, either oil-extended SBR extended with extender oil or non-oil-extended SBR not extended with extender oil can be used.

As the oil-extended SBR obtained according to emulsion polymerization, for example, Nipol 1723 (rubber component:extender oil=100:37.5 (mass ratio)), 1739 (rubber component:extender oil=100:37.5 (mass ratio)), 9548 (rubber component:extenderoil=100:37.5 (mass ratio)) made by ZEON CORPORATION, etc., are used.

As the non-oil-extended SBR obtained according to emulsion polymerization, for example, Nipol 1500 and 1502 made by ZEON CORPORATION, etc., are used.

As the oil-extended SBR obtained according to solution polymerization, for example, Nipol NS460 (rubber component:extender oil=100:37.5 (mass ratio)) and NS522 (rubber component:extender oil=100:37.5 (mass ratio)) made by ZEON CORPORATION, etc., are used.

As the non-oil-extended SBR obtained by solution polymerization, Nipol NS116R, NS210, NS310S, and NS616 made by ZEON CORPORATION, etc., are used.

As SBR, one kind of the materials listed above may be used alone or two or more kinds may be used in combination.

When oil-extended SBR is used as SBR, the M_(SBR) in the equations (1) to (3) represents the parts by mass of the rubber component (SBR) in the oil-extended SBR.

In the rubber composition, a cross-linking agent for cross-linking the rubber components is contained.

As the cross-linking agent, a normal sulfur-vulcanization (a combination of sulfur or a sulfur-containing compound and a vulcanization accelerator and a vulcanization acceleration aid) cross-linking agent may be used, and more preferably, a peroxide cross-linking agent is preferably used.

Accordingly, as clearly shown by the results of Examples and Comparative examples described later, a paper feed roller which more sufficiently suppresses deterioration in the frictional coefficient when the paper feed roller is repeatedly brought into contact with paper and an accompanying conveyance failure, and can keep excellent paper feeding for a longer period, can be provided.

As the peroxide cross-linking agent, for example, one kind or two or more kinds of benzoyl peroxide, 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-di(benzoylperoxy)hexane, di(tert-butylperoxy)diisopropylbenzene, 1,4-bis[(tert-butyl)peroxyisopropyl]benzene, di(tert-butylperoxy)benzoate, tert-butyl peroxybenzoate, dicumylperoxide, tert-butylcumylperoxide, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane, ditert-butylperoxide, and 2,5-dimethyl-2,5-di(tert-butylperoxy)-3-hexene, etc., are used.

In the rubber composition, a stiffener/filler such as carbon black or various additive agents such as a processing aid such as oil or a plasticizer may be properly selected and contained.

(Paper Feed Roller)

FIG. 1 is a perspective view showing an example of an embodiment of a paper feed roller 1 of the present invention.

Referring to FIG. 1, the paper feed roller 1 of this example includes a cylindrical roller main body 2 made of the above-described rubber composition, and a shaft 4 inserted in a central through hole 3 of the roller main body 2. The shaft 4 is made of, for example, a metal, ceramic, or hard resin, etc.

The rubber thickness of the roller main body 2 is not especially limited, however, in order to realize excellent paper feeding in the case of a paper feed roller for, for example, static copying machines, etc., the rubber thickness is preferably approximately not less than 1 mm and not more than 20 mm, more preferably, not less than 2 mm and not more than 15 mm.

The roller main body 2 is formed by molding the rubber composition described above into a cylindrical shape according to an arbitrary molding method such as injection molding and extrusion molding and then cross-linking the molded material by press cross-linking, etc.

The roller main body 2 and the shaft 4 are integrated with each other by, for example, forming the outer diameter of the shaft 4 to be slightly larger than the inner diameter of the through hole 3 of the roller main body 2 and press-fitting the shaft 4 into the through hole 3, bonding the roller main body and the shaft by an adhesive agent, or vulcanization-bonding them by using a vulcanizing adhesive when the roller main body 2 is cross-linked.

At an arbitrary timing before or after the integration, the outer peripheral surface 5 of the roller main body 2 is grounded to a predetermined surface roughness as necessary, the outer peripheral surface 5 is subjected to knurling, texturing, etc., or both ends of the roller main body 2 are cut so that the length in the axial direction of the roller main body 2, that is, the width of the paper feed roller 1 is set to a predetermined value. Accordingly, the paper feed roller 1 shown in FIG. 1 is manufactured.

The roller main body 2 may be formed into a double-layered structure including an outer layer on the outer peripheral surface 5 side and an inner layer on the shaft 4 side. In this case, at least the outer layer is made of the rubber composition described above.

Depending on use application of the paper feed roller 1, the through hole 3 may be provided at a position eccentric from the center of the roller main body 2. The roller main body 2 may have a deformed shape, for example, a shape formed by notching a part of the outer peripheral surface 5 flat instead of the cylindrical shape. In order to form the roller main body 2 having this deformed shape, the roller main body 2 is directly molded into the deformed shape by injection molding or extrusion molding, etc., or the outer peripheral surface 5 of the roller main body 2 formed to have a cylindrical shape is post-processed to have the deformed shape.

Alternatively, the roller main body 2 may be deformed into the deformed shape by press-fitting the shaft 4 having a sectional shape deformed according to the deformed shape into the through hole 3 of the roller main body 2 formed to have a cylindrical shape. In this case, grinding, knurling, and texturing, etc., of the outer peripheral surface 5 can be applied to the cylindrical roller main body 2 before being deformed, so that the workability is improved.

The paper feed roller 1 of the present invention can be used as various paper feed rollers of feed rollers, conveyance rollers, platen rollers, and ejection rollers, etc., to be installed in paper feed mechanisms in equipment such as static copying machines, laser beam printers, plain paper facsimile machines, ink-jet printers, and automatic teller machines (ATM), etc.

EXAMPLES

Preparation of rubber compositions, manufacturing of paper feed rollers, and tests of Examples and Comparative examples described hereinafter were carried out in an environment at a temperature of 23±1° C. and a relative humidity of 55±1% except for special notes.

Example 1

60 parts by mass of oil-extended EPDM (Esprene 670F made by Sumitomo Chemical Co., Ltd. (rubber component:extender oil=100:100 (mass ratio) described above) (30 parts by mass of EPDM as a rubber component), 50 parts by mass of IR (Nipol IR2200 made by ZEON CORPORATION described above), and 20 parts by mass of BR (JSR BRO1 made by JSR Corporation described above) as rubber components, 3 parts by mass of dicumylperoxide (PERCUMYL (registered trademark) D made by NOF CORPORATION) as a peroxide cross-linking agent, 5 parts by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, and 20 parts by mass of paraffin oil (Diana (registered trademark) process oil PW-380 made by Idemitsu Kosan Co., Ltd.) were kneaded to prepare a rubber composition.

Then, the rubber composition was extrusion-molded into a cylindrical shape, and then press-vulcanized for 30 minutes at 160° C. to form a cylindrical material (cot) with an inner diameter of φ12.6, an outer diameter of φ25, and a length of 60 mm, and the cylindrical material was grounded to an outer diameter of φ24 by using a cylindrical grinder, and then cut into a length of 30 mm to form a cylindrical roller main body.

Then, the resin-made shaft (exclusive resin core) with a diameter of φ14 was press-fitted into the through hole of the roller main body to manufacture a paper feed roller.

In the rubber composition, the mass ratio R₁ expressed by the equation (1) was 30/70. The parts by mass of IR and BR satisfied the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 2.5.

Example 2

A rubber composition was prepared in the same manner as in Example 1 except that the amount of oil-extended EPDM was set to 100 parts by mass (EPDM as a rubber component was 50 parts by mass), the amount of IR was set to 30 parts by mass, the amount of BR was set to 20 parts by mass, and the amount of paraffin oil was set to 20 parts by mass, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 50/50. The parts by mass of IR and BR satisfied the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 1.5.

Example 3

A rubber composition was prepared in the same manner as in Example 1 except that the amount of the oil-extended EPDM was set to 100 parts by mass (EPDM as a rubber component was 50 parts by mass), the amount of IR was set to 20 parts by mass, the amount of BR was set to 30 parts by mass, and the amount of paraffin oil was set to 20 parts by mass, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 50/50. The parts by mass of IR and BR did not satisfy the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 0.67.

Example 4

A rubber composition was prepared in the same manner as in Example 1 except that the amount of the oil-extended EPDM was set to 140 parts by mass (EPDM as a rubber component was 70 parts by mass), the amount of IR was set to 20 parts by mass, the amount of BR was set to 10 parts by mass, and paraffin oil was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 70/30. The parts by mass of IR and BR satisfied the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 2.0.

Example 5

A rubber composition was prepared in the same manner as in Example 4 except that 1 part by mass of powdered sulfur (made by Tsurumi Chemical Industry), 2 parts by mass of tetraethylthiuram disulfide (vulcanization acceleration aid, Nocceller (registered trademark) TET made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of di-2-benzothiazolyl disulfide (vulcanization acceleration aid, Nocceller DM made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of stearic acid (trade name: Tsubaki made by NOF Corporation), and 5 parts by mass of zinc oxide II (made by MITSUI MINING & SMELTING CO., LTD.), were blended instead of the peroxide cross-linking agent, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 70/30. The parts by mass of IR and BR satisfied the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 2.0.

Example 6

60 parts by mass of oil-extended EPDM (Esprene 670F made by Sumitomo Chemical Co., Ltd. (rubber component:extender oil=100:100 (mass ratio) described above) (30 parts by mass of EPDM as a rubber component), 50 parts by mass of IR (Nipol IR2200 made by ZEON CORPORATION described above), and 20 parts by mass of SBR (Nipol 1502 made by ZEON CORPORATION described above) as rubber components, 3 parts by mass of dicumylperoxide (PERCUMYL (registered trademark) D made by NOF CORPORATION as a peroxide cross-linking agent, 5 parts by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, and 20 parts by mass of paraffin oil (Diana (registered trademark) process oil PW-380 made by Idemitsu Kosan Co., Ltd.) were kneaded to prepare a rubber composition.

Then, the rubber composition was extrusion-molded into a cylindrical shape, and then press-vulcanized for 30 minutes at 160° C. to form a cylindrical material (cot) with an inner diameter of φ12.6, an outer diameter of φ25, and a length of 60 mm, and the cylindrical material was grounded to an outer diameter of φ24 by using a cylindrical grinder, and then cut into a length of 30 mm to form a cylindrical roller main body.

Then, the resin-made shaft (exclusive resin core) with a diameter of φ14 was press-fitted into the through hole of the roller main body to manufacture a paper feed roller.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 30/70. The parts by mass of IR and SBR satisfied the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 2.5.

Example 7

A rubber composition was prepared in the same manner as in Example 6 except that the amount of oil-extended EPDM was set to 100 parts by mass (EPDM as a rubber component was 50 parts by mass), the amount of IR was set to 30 parts by mass, the amount of SBR was set to 20 parts by mass, and the amount of paraffin oil was set to 20 parts by mass, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 50/50. The parts by mass of IR and SBR satisfied the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 1.5.

Example 8

A rubber composition was prepared in the same manner as in Example 6 except that the amount of the oil-extended EPDM was set to 100 parts by mass (EPDM as a rubber component was 50 parts by mass), the amount of IR was set to 20 parts by mass, the amount of SBR was set to 30 parts by mass, and the amount of paraffin oil was set to 20 parts by mass, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 50/50. The parts by mass of IR and SBR did not satisfy the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 0.67.

Example 9

A rubber composition was prepared in the same manner as in Example 6 except that the amount of the oil-extended EPDM was set to 140 parts by mass (EPDM as a rubber component was 70 parts by mass), the amount of IR was set to 20 parts by mass, the amount of SBR was set to 10 parts by mass, and paraffin oil was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 70/30. The parts by mass of IR and SBR satisfied the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 2.0.

Example 10

A rubber composition was prepared in the same manner as in Example 4 except that 1 part by mass of powdered sulfur (made by Tsurumi Chemical Industry), 2 parts by mass of tetraethylthiuram disulfide (vulcanization acceleration aid, Nocceller (registered trademark) TET made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of di-2-benzothiazolyl disulfide (vulcanization acceleration aid, Nocceller DM made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of stearic acid (trade name: Tsubaki made by NOF Corporation), and 5 parts by mass of zinc oxide II (made by MITSUI MINING & SMELTING CO., LTD.), were blended instead of the peroxide cross-linking agent, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 70/30. The parts by mass of IR and SBR satisfied the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 2.0.

Comparative Example 1

A rubber composition was prepared in the same manner as in Example 1 except that the amount of the oil-extended EPDM was set to 40 parts by mass (EPDM as a rubber component was 20 parts by mass), the amount of IR was set to 50 parts by mass, the amount of BR was set to 30 parts by mass, the amount of paraffin oil was set to 50 parts by mass, and carbon black was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 20/80. The parts by mass of IR and BR satisfied the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 1.7.

Comparative Example 2

A rubber composition was prepared in the same manner as in Example 1 except that the amount of the oil-extended EPDM was set to 160 parts by mass (EPDM as a rubber component was 80 parts by mass), the amount of IR was set to 10 parts by mass, the amount of BR was set to 10 parts by mass, and paraffin oil was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)′ was 80/20. The parts by mass of IR and BR did not satisfy the equation (2)′, and the mass ratio R₂ expressed by the equation (3)′ was 1.0.

Comparative Example 3

200 parts by mass of the same oil-extended EPDM as the oil-extended EPDM used in Example 1 (EPDM as a rubber component was 100 parts by mass), 1 part by mass of powdered sulfur (made by Tsurumi Chemical Industry), 2 parts by mass of tetraethylthiuram disulfide (vulcanization acceleration aid, Nocceller TET made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of di-2-benzothiazolyl disulfide (vulcanization acceleration aid, Nocceller DM made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of stearic acid (trade name: Tsubaki made by NOF Corporation), 5 parts by mass of zinc oxide II (made by MITSUI MINING & SMELTING CO., LTD.), 1 part by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, 10 parts by mass of silicon oxide (Nipsil (registered trademark) VN3 made by TOSOH SILICA CORPORATION), 15 parts by mass of calcium carbonate (BF300 made by BIHOKU FUNKA KOGYO CO., LTD.) and titanium oxide (trade name: KRONOS KR-380 by Titan Kogyo, Ltd.), and 20 parts by mass of paraffin oil (Diana process oil PW-380 made by Idemitsu Kosan Co., Ltd.) were kneaded to prepare a rubber composition. Then, a paper feed roller was manufactured in the same manner as in Example 1 except that this rubber composition was used.

Comparative example 4

150 parts by mass of the same oil-extended EPDM as the oil-extended EPDM used in Example 1 (EPDM as a rubber component was 75 parts by mass), 25 parts by mass of non-oil-extended EPDM (Esprene 586 made by Sumitomo Chemical Co., Ltd.), 5 parts by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, and 1.5 parts by mass of dicumylperoxide (PERCUMYL D made by NOF CORPORATION) as a peroxide cross-linking agent were kneaded to prepare a rubber composition. Then, a paper feed roller was manufactured in the same manner as in Example 1 except that this rubber composition was used.

Comparative Example 5

A rubber composition was prepared in the same manner as in Example 6 except that the amount of oil-extended EPDM was set to 40 parts by mass (EPDM as a rubber component was 20 parts by mass), the amount of IR was set to 50 parts by mass, the amount of SBR was set to 30 parts by mass, the amount of paraffin oil was set to 50 parts by mass, and carbon black was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 20/80. The parts by mass of IR and SBR satisfied the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 1.7.

Comparative Example 6

A rubber composition was prepared in the same manner as in Example 6 except that the amount of oil-extended EPDM was set to 160 parts by mass (EPDM as a rubber component was 80 parts by mass), the amount of IR was set to 10 parts by mass, the amount of SBR was set to 10 part by mass, and paraffin oil was not blended, and a paper feed roller was manufactured.

In the rubber composition, the mass ratio R₁ expressed by the equation (1)″ was 80/20. The parts by mass of IR and SBR did not satisfy the equation (2)″, and the mass ratio R₂ expressed by the equation (3)″ was 1.0.

Comparative Example 7

200 parts by mass of the same oil-extended EPDM as the oil-extended EPDM used in Example 6 (EPDM as a rubber component was 100 parts by mass), 1 part by mass of powdered sulfur (made by Tsurumi Chemical Industry), 2 parts by mass of tetraethylthiuram disulfide (vulcanization acceleration aid, Nocceller TET made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of di-2-benzothiazolyl disulfide (vulcanization acceleration aid, Nocceller DM made by OUCHI SHINKO CHEMICAL INDUSTRIAL CO., LTD.), 1 part by mass of stearic acid (trade name: Tsubaki made by NOF Corporation), 5 parts by mass of zinc oxide II (made by MITSUI MINING & SMELTING CO., LTD.), 1 part by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, 10 parts by mass of silicon oxide (Nipsil (registered trademark) VN3 made by TOSOH SILICA CORPORATION), 15 parts by mass of calcium carbonate (BF300 made by BIHOKU FUNKA KOGYO CO., LTD.) and titanium oxide (trade name: KRONOS KR-380 by Titan Kogyo, Ltd.), and 20 parts by mass of paraffin oil (Diana process oil PW-380 made by Idemitsu Kosan Co., Ltd.) were kneaded to prepare a rubber composition. Then, a paper feed roller was manufactured in the same manner as in Example 6 except that this rubber composition was used.

Comparative Example 8

150 parts by mass of the same oil-extended EPDM as the oil-extended EPDM used in Example 6 (EPDM as a rubber component was 75 parts by mass), 25 parts by mass of non-oil-extended EPDM (Esprene 586 made by Sumitomo Chemical Co., Ltd.), 5 parts by mass of carbon black (HAF, trade name: SEAST 3 made by Tokai Carbon Co., Ltd.) as a stiffener/filler, and 1.5 parts by mass of dicumylperoxide (PERCUMYL D made by NOF CORPORATION) as a peroxide cross-linking agent were kneaded to prepare a rubber composition. Then, a paper feed roller was manufactured in the same manner as in Example 6 except that this rubber composition was used.

(Frictional Coefficient Test and Paper Feeding Status Evaluation)

In a state where the paper feed rollers of the Examples and Comparative examples were pressed with a vertical load of 340gf onto a paper with a width of 60 mm and a length of 210 mm (Xerox Business 4200 made by Xerox Co, Ltd.) placed on a Teflon (registered trademark) plate, conveyance forces F applied to the paper when the paper feed rollers were rotated at a circumferential velocity of 105 mm/sec were measured by using a load cell, and the frictional coefficients μ were obtained according to the following equation (4):

μ=F/340  (4)

The measurement was performed immediately after the rollers were manufactured (initial stage), and after the paper feed rollers were installed as feed rollers in a laser printer HP Laser Jet 4350 made by Hewlett-Packard Japan, Ltd., and 10,000 sheets of the same paper as described above (Xerox Business 4200 made by Xerox Co, Ltd.) were fed (after endurance).

The paper feeding statuses in this paper feeding were observed, and a paper feed roller which caused defective paper feeding during feeding of 10,000 sheets was evaluated as “C” (defective paper feeding status), and a paper feed roller which did not cause defective paper feeding even after feeding 10,000 sheets was evaluated as “A” (excellent paper feeding status).

(Weather Resistance Test)

The weather resistances of the paper feed rollers of the Examples and Comparative examples were evaluated according to a static ozone degradability test regulated in Japanese Industrial Standards (JIS) K6259:2004 “Vulcanized rubber and Thermoplastic rubber—Determination of ozone resistance.”

Test specimens sized and shaped as regulated by the standards were formed by using the same rubber compositions as those prepared in the Examples and Comparative examples, and it was confirmed whether the test specimens were cracked when they were exposed to ozone under conditions of a temperature of 40° C., an ozone concentration of 50 ppm, and a test time of 96 hours while tensile strain (10% elongation) was applied to the test specimens.

Then, a test specimen which was not cracked was evaluated as “A” (excellent weather resistance), and a test specimen which was crackedwas evaluated as “C” (defective weather resistance).

These results are shown in Table 1, Table 2, Table 3, and Table 4.

TABLE 1 Comparative Example Example Example Example example 1 1 2 3 4 Parts Rubber Oil-extended EPDM 40 (20) 60 (30) 100 (50) 100 (50) 140 (70) by mass component Non-oil-extended — — — — — EPDM IR 50 50 30 20 20 BR 30 20 20 30 10 Mass ratio R₁ 20/80 30/70 50/50 50/50 70/30 Stiffener/ Carbon black — 5 5 5 5 filler Other — — — — — Paraffin oil 50 40 20 20 — Cross-linking Peroxide 3 3 3 3 3 agent Sulfur-vulcanization — — — — — Evalu- Frictional Initial stage 2.4 2.3 2.2 2.2 2.2 ation coefficient After endurance 1.7 1.7 1.6 1.5 1.5 Initial stage - after 0.7 0.6 0.6 0.7 0.7 endurance Paper feeding status A A A A A Weather resistance C A A A A

TABLE 2 Example Comparative Comparative Comparative 5 example 2 example 3 example 4 Parts Rubber Oil-extended EPDM 140 (70) 160 (80) 200 (100) 150 (75) by mass component Non-oil-extended — — — 25 EPDM IR 20 10 — — BR 10 10 — — Mass ratio R₁ 70/30 20/80 — — Stiffener/ Carbon black 5 5 1 5 filler Other — — 55 — Paraffin oil — — 20 — Cross-linking Peroxide — 3 — 1.5 agent Sulfur-vulcanization 10 — 10 — Evalu- Frictional Initial stage 2.1 2.0 2.1 2.0 ation coefficient After endurance 1.4 1.2 1.2 1.2 Initial stage - after 0.7 0.8 0.9 0.8 endurance Paper feeding status A C C C Weather resistance A A A A

TABLE 3 Comparative Example Example Example Example example 5 6 7 8 9 Parts Rubber Oil-extended EPDM 40 (20) 60 (30) 100 (50) 100 (50) 140 (70) by mass component Non-oil-extended — — — — — EPDM IR 50 50 30 20 20 SBR 30 20 20 30 10 Mass ratio R₁ 20/80 30/70 50/50 50/50 70/30 Stiffener/ Carbon black — 5 5 5 5 filler Other — — — — — Paraffin oil 50 40 20 20 — Cross-linking Peroxide 3 3 3 3 3 agent Sulfur-vulcanization — — — — — Evalu- Frictional Initial stage 2.5 2.4 2.3 2.3 2.2 ation coefficient After endurance 1.8 1.7 1.8 1.7 1.8 Initial stage - after 0.7 0.7 0.5 0.6 0.4 endurance Paper feeding status A A A A A Weather resistance C A A A A

TABLE 4 Example Comparative Comparative Comparative 10 example 6 example 7 example 8 Parts Rubber Oil-extended EPDM 140 (70) 160 (80) 200 (100) 150 (75) by mass component Non-oil-extended — — — 25 EPDM IR 20 10 — — SBR 10 10 — — Mass ratio R₁ 70/30 20/80 — — Stiffener/ Carbon black 5 5 1 5 filler Other — — 55 — Paraffin oil — — 20 — Cross-linking Peroxide — 3 — 1.5 agent Sulfur-vulcanization 10 — 10 — Evalu- Fractional Initial stage 2.1 2.1 2.1 2.0 ation coefficient After endurance 1.6 1.2 1.2 1.2 Initial stage - after 0.5 0.9 0.9 0.8 endurance Paper feeding status A C C C Weather resistance A A A A

The results of Examples 1 to 10 and Comparative examples 1 to 8 shown in the Tables prove that, by using the three kinds of EPDM, IR, and either BR or SBR as rubber components and forming a paper feed roller by using a rubber composition obtained by blending the three kinds of rubber components so that the mass ratio R₁ expressed by the equation (1) becomes not less than 25/75 and not more than 75/25, deterioration in the frictional coefficient due to paper powder accumulation and an accompanying paper conveyance failure hardly occur, and weather resistance becomes excellent, so that a paper feed roller which can keep excellent paper feeding for a longer period can be provided.

The results of Examples 1 to 10 prove that the mass ratio R₁ is preferably not less than 45/55 in the above-described range, the parts by mass of IR and BR or SBR preferably satisfy the equation (2), and the rubber composition is preferably cross-linked by a peroxide cross-linking agent.

The present application corresponds to Japanese Patent Application No. 2009-273653 filed at the Japan Patent Office on Dec. 1, 2009 and Japanese Patent Application No. 2009-273654 filed at the Japan Patent Office on Dec. 1, 2009, the whole disclosure of which is incorporated herein by reference. 

What is claimed is:
 1. A paper feed roller made of a rubber composition, wherein the rubber composition contains, as rubber components, ethylene propylene diene rubber (EPDM), isoprene rubber (IR), and butadiene rubber (BR), and the mass ratio R₁ of the three rubber components is expressed by the equation (1)′: R ₁ =M _(EPDM)/(M _(IR) +M _(BR))  (1)′ wherein M_(EPDM) represents the parts by mass of EPDM, M_(IR) represents the parts by mass of IR, and M_(BR) represents the parts by mass of BR, and wherein R₁ is not less than 30/70 and not more than 50/50.
 2. The paper feed roller according to claim 1, wherein the rubber composition contains isoprene rubber (IR) and butadiene rubber (BR) the parts by mass of which satisfy the following equation (2)′: M _(IR) >M _(BR)  (2)′ wherein M_(IR) represents the parts by mass of IR, and M_(BR) represents the parts by mass of BR.
 3. The paper feed roller according to claim 1, wherein the rubber composition is cross-linked by a peroxide cross-linking agent.
 4. The paper feed roller according to claim 2, wherein the rubber composition is cross-linked by a peroxide cross-linking agent. 